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General Science
by Bertha M. Clark
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There are many forms of pumps, and they serve widely different purposes, being essential to the operation of many industrial undertakings. In the following Sections some of these forms will be studied.



182. The Air as Man's Servant. Long before man harnessed water for turbines, or steam for engines, he made the air serve his purpose, and by means of it raised water from hidden underground depths to the surface of the earth; likewise, by means of it, he raised to his dwelling on the hillside water from the stream in the valley below. Those who live in cities where running water is always present in the home cannot realize the hardship of the days when this "ready-made" supply did not exist, but when man laboriously carried to his dwelling, from distant spring and stream, the water necessary for the daily need.

What are the characteristics of the air which have enabled man to accomplish these feats? They are well known to us and may be briefly stated as follows:—

(1) Air has weight, and 1 cubic foot of air, at atmospheric pressure, weighs 1-1/4 ounces.

(2) The air around us presses with a force of about 15 pounds upon every square inch of surface that it touches.

(3) Air is elastic; it can be compressed, as in the balloon or bicycle tire, but it expands immediately when pressure is reduced. As it expands and occupies more space, its pressure falls and it exerts less force against the matter with which it comes in contact. If, for example, 1 cubic foot of air is allowed to expand and occupy 2 cubic feet of space, the pressure which it exerts is reduced one half. When air is compressed, its pressure increases, and it exerts a greater force against the matter with which it comes in contact. If 2 cubic feet of air are compressed to 1 cubic foot, the pressure of the compressed air is doubled. (See Section 89.)



183. The Common Pump or Lifting Pump. Place a tube containing a close-fitting piston in a vessel of water, as shown in Figure 132. Then raise the piston with the hand and notice that the water rises in the piston tube. The rise of water in the piston tube is similar to the raising of lemonade through a straw (Section 77). The atmosphere presses with a force of 15 pounds upon every square inch of water in the large vessel, and forces some of it into the space left vacant by the retreating piston. The common pump works in a similar manner. It consists of a piston or plunger which moves back and forth in an air-tight cylinder, and contains an outward opening valve through which water and air can pass. From the bottom of the cylinder a tube runs down into the well or reservoir, and water from the well has access to the cylinder through another outward-moving valve. In practice the tube is known as the suction pipe, and its valve as the suction valve.

In order to understand the action of a pump, we will suppose that no water is in the pump, and we will pump until a stream issues from the spout. The various stages are represented diagrammatically by Figure 133. In (1) the entire pump is empty of water but full of air at atmospheric pressure, and both valves are closed. In (2) the plunger is being raised and is lifting the column of air that rests on it. The air and water in the inlet pipe, being thus partially relieved of downward pressure, are pushed up by the atmospheric pressure on the surface of the water in the well. When the piston moves downward as in (3), the valve in the pipe closes by its own weight, and the air in the cylinder escapes through the valve in the plunger. In (4) the piston is again rising, repeating the process of (2). In (5) the process of (3) is being repeated, but water instead of air is escaping through the valve in the plunger. In (6) the process of (2) is being repeated, but the water has reached the spout and is flowing out.



After the pump is in condition (6), motion of the plunger is followed by a more or less regular discharge of water through the spout, and the quantity of water which gushes forth depends upon the speed with which the piston is moved. A strong man giving quick strokes can produce a large flow; a child, on the other hand, is able to produce only a thin stream. Whoever pumps must exert sufficient force to lift the water from the surface of the well to the spout exit. For this reason the pump has received the name of lifting pump.



184. The Force Pump. In the common pump, water cannot not be raised higher than the spout. In many cases it is desirable to force water considerably above the pump itself, as, for instance, in the fire hose; under such circumstances a type of pump is employed which has received the name of force pump. This differs but little from the ordinary lift pump, as a reference to Figure 134 will show. Here both valves are placed in the cylinder, and the piston is solid, but the principle is the same as in the lifting pump.

An upward motion of the plunger allows water to enter the cylinder, and the downward motion of the plunger drives water through E. (Is this true for the lift pump as well?) Since only the downward motion of the plunger forces water through E, the discharge is intermittent and is therefore not practical for commercial purposes. In order to convert this intermittent discharge into a steady stream, an air chamber is installed near the discharge tube, as in Figure 135. The water forced into the air chamber by the downward-moving piston compresses the air and increases its pressure. The pressure of the confined air reacts against the water and tends to drive it out of the chamber. Hence, even when the plunger is moving upward, water is forced through the pipe because of the pressure of the compressed air. In this way a continuous flow is secured.



The height to which the water can be forced in the pipe depends upon the size and construction of the pump and upon the force with which the plunger can be moved. The larger the stream desired and the greater the height to be reached, the stronger the force needed and the more powerful the construction necessary.

The force pump gets its name from the fact that the moving piston drives or forces the water through the discharge tube.

185. Irrigation and Drainage. History shows that the lifting pump has been used by man since the fourth century before Christ; for many present-day enterprises this ancient form of pump is inconvenient and impracticable, and hence it has been replaced in many cases by more modern types, such as rotary and centrifugal pumps (Fig. 136). In these forms, rapidly rotating wheels lift the water and drive it onward into a discharge pipe, from which it issues with great force. There is neither piston nor valve in these pumps, and the quantity of water raised and the force with which it is driven through the pipes depends solely upon the size of the wheels and the speed with which they rotate.

Irrigation, or the artificial watering of land, is of the greatest importance in those parts of the world where the land is naturally too dry for farming. In the United States, approximately two fifths of the land area is so dry as to be worthless for agricultural purposes unless artificially watered. In the West, several large irrigating systems have been built by the federal government, and at present about ten million acres of land have been converted from worthless farms into fields rich in crops. Many irrigating systems use centrifugal pumps to force water over long distances and to supply it in quantities sufficient for vast agricultural needs. In many regions, the success of a farm or ranch depends upon the irrigation furnished in dry seasons, or upon man's ability to drive water from a region of abundance to a remote region of scarcity.

cut away to show the wheel.



The draining of land is also a matter of considerable importance; swamps and marshes which were at one time considered useless have been drained and then reclaimed and converted into good farming land. The surplus water is best removed by centrifugal pumps, since sand and sticks which would clog the valves of an ordinary pump are passed along without difficulty by the rotating wheel.



186. Camping.—Its Pleasures and its Dangers. The allurement of a vacation camp in the heart of the woods is so great as to make many campers ignore the vital importance of securing a safe water supply. A river bank may be beautiful and teeming with diversions, but if the river is used as a source of drinking water, the results will almost always be fatal to some. The water can be boiled, it is true, but few campers are willing to forage for the additional wood needed for this apparently unnecessary requirement; then, too, boiled water does not cool readily in summer, and hence is disagreeable for drinking purposes.

The only safe course is to abandon the river as a source of drinking water, and if a spring cannot be found, to drive a well. In many regions, especially in the neighborhood of streams, water can be found ten or fifteen feet below the surface. Water taken from such a depth has filtered through a bed of soil, and is fairly safe for any purpose. Of course the deeper the well, the safer will be the water. With the use of such a pump as will be described, campers can, without grave danger, throw dish water, etc., on the ground somewhat remote from the camp; this may not injure their drinking water because the liquids will slowly seep through the ground, and as they filter downward will lose their dangerous matter. All the water which reaches the well pipes will have filtered through the soil bed and therefore will probably be safe.

But while the careless disposal of wastes may not spoil the drinking water (in the well to be described), other laws of health demand a thoughtful disposal of wastes. The malarial mosquito and the typhoid fly flourish in unhygienic quarters, and the only way to guard against their dangers is to allow them neither food nor breeding place.

The burning of garbage, the discharge of waters into cesspools, or, in temporary camps, the discharge of wastes to distant points through the agency of a cheap sewage pipe will insure safety to campers, will lessen the trials of flies and mosquitoes, and will add but little to the expense.

187. A Cheap Well for Campers. A two-inch galvanized iron pipe with a strong, pointed end containing small perforations is driven into the ground with a sledge hammer. After it has penetrated for a few feet, another length is added and the whole is driven down, and this is repeated until water is reached. A cheap pump is then attached to the upper end of the drill pipe and serves to raise the water. During the drilling, some soil particles get into the pipe through the perforations, and these cloud the water at first; but after the pipe has once been cleaned by the upward-moving water, the supply remains clear. The flow from such a well is naturally small; first, because water is not abundant near the surface of the earth, and second, because cheap pumps are poorly constructed and cannot raise a large amount. But the supply will usually be sufficient for the needs of simple camp life, and many a small farm uses this form of well, not only for household purposes, but for watering the cattle in winter.

If the cheapness of such pumps were known, their use would be more general for temporary purposes. The cost of material need not exceed $5 for a 10-foot well, and the driving of the pipe could be made as much a part of the camping as the pitching of the tent itself. If the camping site is abandoned at the close of the vacation, the pump can be removed and kept over winter for use the following summer in another place. In this way the actual cost of the water supply can be reduced to scarcely more than $3, the removable pump being a permanent possession. In rocky or mountain regions the driven well is not practicable, because the driving point is blunted and broken by the rock and cannot pierce the rocky beds of land.



188. Our Summer Vacation. It has been asserted by some city health officials that many cases of typhoid fever in cities can be traced to the unsanitary conditions existing in summer resorts. The drinking water of most cities is now under strict supervision, while that of isolated farms, of small seaside resorts, and of scattered mountain hotels is left to the care of individual proprietors, and in only too many instances receives no attention whatever. The sewage disposal is often inadequate and badly planned, and the water becomes dangerously contaminated. A strong, healthy person, with plenty of outdoor exercise and with hygienic habits, may be able to resist the disease germs present in the poor water supply; more often the summer guests carry back with them to their winter homes the germs of disease, and these gain the upper hand under the altered conditions of city and business life. It is not too much to say that every man and woman should know the source of his summer table water and the method of sewage disposal. If the conditions are unsanitary, they cannot be remedied at once, but another resort can be found and personal danger can be avoided. Public sentiment and the loss of trade will go far in furthering an effort toward better sanitation.

In the driven well, water cannot reach the spout unless it has first filtered through the soil to the depth of the driven pipe; after such a journey it is fairly safe, unless very large quantities of sewage are present; generally speaking, such a depth of soil is able to filter satisfactorily the drainage of the limited number of people which a driven well suffices to supply.



Abundant water is rarely reached at less than 75 feet, and it would usually be impossible to drive a pipe to such a depth. When a large quantity of water is desired, strong machines drill into the ground and excavate an opening into which a wide pipe can be lowered. I recently spent a summer in the Pocono Mountains and saw such a well completed. The machine drilled to a depth of 250 feet before much water was reached and to over 300 feet before a flow was obtained sufficient to satisfy the owner. The water thus obtained was to be the sole water supply of a hotel accommodating 150 persons; the proprietor calculated that the requirements of his guests, for bath, toilet, laundry, kitchen, etc., and the domestics employed to serve them, together with the livery at their disposal, demanded a flow of 10 gallons per minute. The ground was full of rock and difficult to penetrate, and it required 6 weeks of constant work for two skilled men to drill the opening, lower the suction pipe, and install the pump, the cost being approximately $700.



The water from such a well is safe and pure except under the conditions represented in Figure 142. If sewage or slops be poured upon the ground in the neighborhood of the well, the liquid will seep through the ground and some may make its way into the pump before it has been purified by the earth. The impure liquid will thus contaminate the otherwise pure water and will render it decidedly harmful. For absolute safety the sewage discharge should be at least 75 feet from the well, and in large hotels, where there is necessarily a large quantity of sewage, the distance should be much greater. As the sewage seeps through the ground it loses its impurities, but the quantity of earth required to purify it depends upon its abundance; a small depth of soil cannot take care of an indefinite amount of sewage. Hence, the greater the number of people in a hotel, or the more abundant the sewage, the greater should be the distance between well and sewer.

By far the best way to avoid contamination is to see to it that the sewage discharges into the ground below the well; that is, to dig the well in such a location that the sewage drainage will be away from the well.

In cities and towns and large summer communities, the sewage of individual buildings drains into common tanks erected at public expense; the contents of these are discharged in turn into harbors and streams, or are otherwise disposed of at great expense, although they contain valuable substances. It has been estimated that the drainage or sewage of England alone would be worth $ 80,000,000 a year if used as fertilizer.

A few cities, such as Columbus and Cleveland, Ohio, realize the need of utilizing this source of wealth, and by chemical means deodorize their sewage and change it into substances useful for agricultural and industrial purposes. There is still a great deal to be learned on this subject, and it is possible that chemically treated sewage may be made a source of income to a community rather than an expense.

189. Pumps which Compress Air. The pumps considered in the preceding Sections have their widest application in agricultural districts, where by means of them water is raised to the surface of the earth or is pumped into elevated tanks. From a commercial and industrial standpoint a most important class of pump is that known as the compression type; in these, air or any other gas is compressed rather than rarefied.

Air brakes and self-opening and self-closing doors on cars are operated by means of compression pumps. The laying of bridge and pier foundations, in fact all work which must be done under water, is possible only through the agency of compression pumps. Those who have visited mines, and have gone into the heart of the underground labyrinth, know how difficult it is for fresh air to make its way to the miners. Compression pumps have eliminated this difficulty, and to-day fresh air is constantly pumped into the mines to supply the laborers there. Agricultural methods also have been modified by the compression pump. The spraying of trees (Fig. 143), formerly done slowly and laboriously, is now a relatively simple matter.



190. The Bicycle Pump. The bicycle pump is the best known of all compression pumps. Here, as in other pumps of its type, the valves open inward rather than outward. When the piston is lowered, compressed air is driven through the rubber tubing, pushes open an inward-opening valve in the tire, and thus enters the tire. When the piston is raised, the lower valve closes, the upper valve is opened by atmospheric pressure, and air from outside enters the cylinder; the next stroke of the piston drives a fresh supply of air into the tire, which thus in time becomes inflated. In most cheap bicycle pumps, the piston valve is replaced by a soft piece of leather so attached to the piston that it allows air to slip around it and into the cylinder, but prevents its escape from the cylinder (Fig. 144).



191. How a Man works under Water. Place one end of a piece of glass tube in a vessel of water and notice that the water rises in the tube (Fig. 145). Blow into the tube and see whether you can force the water wholly or partially down the tube. If the tube is connected to a small compression pump, sufficient air can be sent into the tube to cause the water to sink and to keep the tube permanently clear of water. This is, in brief, the principle employed for work under water. A compression pump forces air through a tube into the chamber in which men are to work (Fig. 146). The air thus furnished from above supplies the workmen with oxygen, and by its pressure prevents water from entering the chamber. When the task has been completed, the chamber is raised and later lowered to a new position.



Figure 147 shows men at work on a bridge foundation. Workmen, tools, and supplies are lowered in baskets through a central tube BC provided with an air chamber L, having air-tight gates at A and A'. The gate A is opened and workmen enter the air chamber. The gate A is then closed and the gate A' is opened slowly to give the men time to get accustomed to the high pressure in B, and then the men are lowered to the bottom. Excavated earth is removed in a similar manner. Air is supplied through a tube DD. Such an arrangement for work under water is called a caisson. It is held in position by a mass of concrete EE.



In many cases men work in diving suits rather than in caissons; these suits are made of rubber except for the head piece, which is of metal provided with transparent eyepieces. Air is supplied through a flexible tube by a compression pump. The diver sometimes carries on his back a tank of compressed air, from which the air escapes through a tube to the space between the body and the suit. When the air has become foul, the diver opens a valve in his suit and allows it to pass into the water, at the same time admitting a fresh supply from the tank. The valve opens outward from the body, and hence will allow of the exit of air but not of the entrance of water. When the diver ceases work and desires to rise to the surface, he signals and is drawn up by a rope attached to the suit.

192. Combination of Pumps. In many cases the combined use of both exhaust and compression pumps is necessary to secure the desired result; as, for example, in pneumatic dispatch tubes. These are employed in the transportation of letters and small packages from building to building or between parts of the same building. A pump removes air from the part of the tube ahead of the package, and thus reduces the resistance, while a compression pump forces air into the tube behind the package and thus drives it forward with great speed.



CHAPTER XIX

THE WATER PROBLEM OF A LARGE CITY

193. It is by no means unusual for the residents of a large city or town to receive through the newspapers a notification that the city water supply is running low and that economy should be exercised in its use. The problem of supplying a large city with an abundance of pure water is among the most difficult tasks which city officials have to perform, and is one little understood and appreciated by the average citizen.

Intense interest in personal and domestic affairs is natural, but every citizen, rich or poor, should have an interest in civic affairs as well, and there is no better or more important place to begin than with the water supply. One of the most stirring questions in New York to-day has to do with the construction of huge aqueducts designed to convey to the residents of the city, water from the distant Catskill Mountains. The growth of the population has been so phenomenally rapid that the combined output of all available near-by sources does not suffice to meet the increasing consumption.

Where does your city obtain its water? Does it bring it to its reservoirs in the most economic way possible, and is there any legitimate excuse for the scarcity of water which many communities face in dry seasons?

194. Two Possibilities. Sometimes a city is fortunate enough to be situated near hills and mountains through which streams flow, and in that case the water problem is simple. In such a case all that is necessary is to run pipes, usually underground, from the elevated lakes or streams to the individual houses, or to common reservoirs from which it is distributed to the various buildings.



Figure 148 illustrates in a simple way the manner in which a mountain lake may serve to supply the inhabitants of a valley. The city of Denver, for example, is surrounded by mountains abounding in streams of pure, clear water; pipes convey the water from these heights to the city, and thus a cheap and adequate flow is obtained. Such a system is known as the gravity system. The nearer and steeper the elevation, the greater the force with which the water flows through the valley pipes, and hence the stronger the discharge from the faucets.

Relatively few cities and towns are so favorably situated as regards water; more often the mountains are too distant, or the elevation is too slight, to be of practical value. Cities situated in plains and remote from mountains are obliged to utilize the water of such streams as flow through the land, forcing it to the necessary height by means of pumps. Streams which flow through populated regions are apt to be contaminated, and hence water from them requires public filtration. Cities using such a water supply thus have the double expense of pumping and filtration.

195. The Pressure of Water. No practical business man would erect a turbine or paddle wheel without calculating in advance the value of his water power. The paddle wheel might be so heavy that the stream could not turn it, or so frail in comparison with the water force that the stream would destroy it. In just as careful a manner, the size and the strength of municipal reservoirs and pumps must be calculated. The greater the quantity of water to be held in the reservoir, the heavier are the walls required; the greater the elevation of the houses, the stronger must be the pumps and the engines which run them.

In order to understand how these calculations are made, we must study the physical characteristics of water just as we studied the physical characteristics of air.

When we measure water, we find that 1 cubic foot of it weighs about 62.5 pounds; this is equivalent to saying that water 1 foot deep presses on the bottom of the containing vessel with a force of 62.5 pounds to the square foot. If the water is 2 feet deep, the load supported by the vessel is doubled, and the pressure on each square foot of the bottom of the vessel will be 125 pounds, and if the water is 10 feet deep, the load borne by each square foot will be 625 pounds. The deeper the water, the greater will be the weight sustained by the confining vessel and the greater the pressure exerted by the water.



Since the pressure borne by 1 square foot of surface is 62.5 pounds, the pressure supported by 1 square inch of surface is 1/144 of 62.5 pounds, or .43 pound, nearly 1/2 pound. Suppose a vessel held water to the depth of 10 feet, then upon every square inch of the bottom of that vessel there would be a pressure of 4.34 pounds. If a one-inch tap were inserted in the bottom of the vessel so that the water flowed out, it would gush forth with a force of 4.34 pounds. If the water were 20 feet deep, the force of the outflowing water would be twice as strong, because the pressure would be doubled. But the flow would not remain constant, because as the water leaves the outlet, less and less of it remains in the vessel, and hence the pressure gradually sinks and the flow drops correspondingly.

In seasons of prolonged drought, the streams which feed a city reservoir are apt to contain less than the usual amount of water, hence the level of the water supply sinks, the pressure at the outlet falls, and the force of the outflowing water is lessened (Fig. 150).



196. Why the Water Supply is not uniform in All Parts of the City. In the preceding Section, we saw that the flow from a faucet depends upon the height of the reserve water above the tap. Houses on a level with the main supply pipes (Figs. 148 and 151) have a strong flow because the water is under the pressure of a column A; houses situated on elevation B have less flow, because the water is under the pressure of a shorter column B; and houses at a considerable elevation C have a less rapid flow corresponding to the diminished depth (C).

Not only does the flow vary with the elevation of the house, but it varies with the location of the faucet within the house. Unless the reservoir is very high, or the pumps very powerful, the flow on the upper floors is noticeably less than that in the cellar, and in the upper stories of some high building the flow is scarcely more than a feeble trickle.



When the respective flows at A, B, and C (Fig. 151) are measured, they are found to be far lower than the pressures which columns of water of the heights A, B, and C have been shown by actual demonstration to exert. This is because water, in flowing from place to place, expends force in overcoming the friction of the pipes and the resistance of the air. The greater the distance traversed by the water in its journey from reservoir to faucet, the greater the waste force and the less the final flow.

In practice, large mains lead from the reservoir to the city, smaller mains convey the water to the various sections of the city, and service pipes lead to the individual house taps. During this long journey, considerable force is expended against friction, and hence the flow at a distance from the reservoir falls to but a fraction of its original strength. For this reason, buildings situated near the main supply have a much stronger flow (Fig. 152) than those on the same level but remote from the supply. Artificial reservoirs are usually constructed on the near outskirts of a town in order that the frictional force lost in transmission may be reduced to a minimum.



In the case of a natural reservoir, such as an elevated lake or stream, the distance cannot be planned or controlled. New York, for example, will secure an abundance of pure water from the Catskill Mountains, but it will lose force in transmission. Los Angeles is undertaking one of the greatest municipal projects of the day. Huge aqueducts are being built which will convey pure mountain water a distance of 250 miles, and in quantities sufficient to supply two million people. According to calculations, the force of the water will be so great that pumps will not be needed.

197. Why Water does not always flow from a Faucet. Most of us have at times been annoyed by the inability to secure water on an upper story, because of the drawing off of a supply on a lower floor. During the working hours of the day, immense quantities of water are drawn off from innumerable faucets, and hence the quantity in the pipes decreases considerably unless the supply station is able to drive water through the vast network of pipes as fast as it is drawn off. Buildings at a distance from the reservoir suffer under such circumstances, because while the diminished pressure is ordinarily powerful enough to supply the lower floors, it is frequently too weak to force a continuous stream to high levels. At night, however, and out of working hours, few faucets are open, less water is drawn off at any one time, and the intricate pipes are constantly full of water under high pressure. At such times, a good flow is obtainable even on the uppermost floors.

In order to overcome the disadvantage of a decrease in flow during the day, standpipes (Fig. 153) are sometimes placed in various sections. These are practically small steel reservoirs full of water and connecting with the city pipes. During "rush" hours, water passes from these into the communicating pipes and increases the available supply, while during the night, when the faucets are turned off, water accumulates in the standpipe against the next emergency (Figs. 151 and 154). The service rendered by the standpipe is similar to that of the air cushion discussed in Section 184.



198. The Cost of Water. In the gravity system, where an elevated lake or stream serves as a natural reservoir, the cost of the city's waterworks is practically limited to the laying of pipes. But when the source of the supply is more or less on a level with the surrounding land, the cost is great, because the supply for the entire city must either be pumped into an artificial reservoir, from which it can be distributed, or else must be driven directly through the mains (Fig. 154).



A gallon of water weighs approximately 8.3 pounds, and hence the work done by a pump in raising a gallon of water to the top of an average house, an elevation of 50 feet, is 8.3 x 50, or 415 foot pounds. A small manufacturing town uses at least 1,000,000 gallons daily, and the work done by a pump in raising that amount to an elevation of 50 feet would be 8.3 x 1,000,000 x 50, or 415,000,000 foot pounds.

The total work done during the day by the pump, or the engine driving the pump, is 415,000,000 foot pounds, and hence the work done during one hour would be 1/24 of 415,000,000, or 17,291,666 foot pounds; the work done in one minute would be 1/60 of 17,291,666, or 288,194 foot pounds, and the work done each second would be 1/60 of 288,194, or 4803 foot pounds.

A 1-H.P. engine does 550 foot pounds of work each second, and therefore if the pump is to be operated by an engine, the strength of the latter would have to be 8.7 H.P. An 8.7-H.P. pumping engine working at full speed every second of the day and night would be able to supply the town with the necessary amount of water. When, however, we consider the actual height to which the water is raised above the pumping station, and the extra pumping which must be done in order to balance the frictional loss, it is easy to understand that in actual practice a much more powerful engine would be needed. The larger the piston and the faster it works, the greater is the quantity of water raised at each stroke, and the stronger must be the engine which operates the pump.

In many large cities there is no one single pumping station from which supplies run to all parts of the city, but several pumping stations are scattered throughout the city, and each of them supplies a restricted territory.

199. The Bursting of Dams and Reservoirs. The construction of a safe reservoir is one of the most important problems of engineers. In October, 1911, a town in Pennsylvania was virtually wiped out of existence because of the bursting of a dam whose structure was of insufficient strength to resist the strain of the vast quantity of water held by it. A similar breakage was the cause of the fatal Johnstown flood in 1889, which destroyed no less than seven towns, and in which approximately 2000 persons are said to have lost their lives.

Water presses not only on the bottom of a vessel, but upon the sides as well; a bucket leaks whether the hole is in its side or its bottom, showing that water presses not only downward but outward. Usually a leak in a dam or reservoir occurs near the bottom. Weak spots at the top are rare and easily repaired, but a leak near the bottom is usually fatal, and in the case of a large reservoir the outflowing water carries death and destruction to everything in its path.

If the leak is near the surface, as at a (Fig. 155), the water issues as a feeble stream, because the pressure against the sides at that level is due solely to the relatively small height of water above a (Section 195). If the leak is lower, as at b, the issuing stream is stronger and swifter, because at that level the outward pressure is much greater than at a, the increase being due to the fact that the height of the water above b is greater than that above a. If the leak is quite low, as at c, the issuing stream has a still greater speed and strength, and gushes forth with a force determined by the height of the water above c.



The dam at Johnstown was nearly 1/2 mile wide, and 40 feet high, and so great was the force and speed of the escaping stream that within an hour after the break had occurred, the water had traveled a distance of 18 miles, and had destroyed property to the value of millions of dollars.

If a reservoir has a depth of 100 feet, the pressure exerted upon each square foot of its floor is 62.5 x 100, or 6250 pounds; the weight therefore to be sustained by every square foot of the reservoir floor is somewhat more than 3 tons, and hence strong foundations are essential. The outward lateral pressure at a depth of 25 feet would be only one fourth as great as that on the bottom—hence the strain on the sides at that depth would be relatively slight, and a less powerful construction would suffice. But at a depth of 50 feet the pressure on the sides would be one half that of the floor pressure, or 1-1/2 tons. At a depth of 75 feet, the pressure on the sides would be three quarters that on the bottom, or 2-1/4 tons. As the bottom of the reservoir is approached, the pressure against the sides increases, and more powerful construction becomes necessary.

Small elevated tanks, like those of the windmill, frequently have heavy iron bands around their lower portion as a protection against the extra strain.

Before erecting a dam or reservoir, the maximum pressure to be exerted upon every square inch of surface should be accurately calculated, and the structure should then be built in such a way that the varying pressure of the water can be sustained. It is not sufficient that the bottom be strong; the sides likewise must support their strain, and hence must be increased in strength with depth. This strengthening of the walls is seen clearly in the reservoir shown in Figure 152. The bursting of dams and reservoirs has occasioned the loss of so many lives, and the destruction of so much property, that some states are considering the advisability of federal inspection of all such structures.



200. The Relation of Forests to the Water Supply. When heavy rains fall on a bare slope, or when snow melts on a barren hillside, a small amount of the water sinks into the ground, but by far the greater part of it runs off quickly and swells brooks and streams, thus causing floods and freshets.

When, however, rain falls on a wooded slope, the action is reversed; a small portion runs off, while the greater portion sinks into the soft earth. This is due partly to the fact that the roots of trees by their constant growth keep the soil loose and open, and form channels, as it were, along which the water can easily run. It is due also to the presence on the ground of decaying leaves and twigs, or humus. The decaying vegetable matter which covers the forest floor acts more or less as a sponge, and quickly absorbs falling rain and melting snow. The water which thus passes into the humus and the soil beneath does not remain there, but slowly seeps downward, and finally after weeks and months emerges at a lower level as a stream. Brooks and springs formed in this way are constant feeders of rivers and lakes.

In regions where the land has been deforested, the rivers run low in season of prolonged drought, because the water which should have slowly seeped through the soil, and then supplied the rivers for weeks and months, ran off from the barren slopes in a few days.

Forests not only lessen the danger of floods, but they conserve our waterways, preventing a dangerous high-water mark in the season of heavy rains and melting snows, and then preventing a shrinkage in dry seasons when the only feeders of the rivers are the underground sources. In the summer of 1911, prolonged drought in North Carolina lowered the rivers to such an extent that towns dependent upon them suffered greatly. The city of Charlotte was reduced for a time to a practically empty reservoir; washing and bathing were eliminated, machinery dependent upon water-power and steam stood idle, and every glass of water drunk was carefully reckoned. Thousands of gallons of water were brought in tanks from neighboring cities, and were emptied into the empty reservoir from whence it trickled slowly through the city mains. The lack of water caused not only personal inconvenience and business paralysis, but it occasioned real danger of disease through unflushed sewers and insufficiently drained pipes.

The conservation of the forest means the conservation of our waterways, whether these be used for transportation or as sources of drinking water.



CHAPTER XX

MAN'S CONQUEST OF SUBSTANCES

201. Chemistry. Man's mechanical inventions have been equaled by his chemical researches and discoveries, and by the application he has made of his new knowledge.

The plain cotton frock of our grandmothers had its death knell sounded a few years ago, when John Mercer showed that cotton fabrics soaked in caustic soda assumed under certain conditions a silky sheen, and when dyed took on beautiful and varied hues. The demonstration of this simple fact laid the foundation for the manufacture of a vast variety of attractive dress materials known as mercerized cotton.

Possibly no industry has been more affected by chemical discovery than that of dyeing. Those of us who have seen the old masterpieces in painting, or reproductions of them, know the softness, the mellowness, the richness of tints employed by the old masters. But if we look for the brilliancy and variety of color seen in our own day, the search will be fruitless, because these were unknown until a half century ago. Up to that time, dyes were few in number and were extracted solely from plants, principally from the indigo and madder plants. But about the year 1856 it was discovered that dyes in much greater variety and in purer form could be obtained from coal tar. This chemical production of dyes has now largely supplanted the original method, and the industry has grown so rapidly that a single firm produced in one year from coal tar a quantity of indigo dye which under the natural process of plant extraction would have required a quarter million acres of indigo plant.

The abundance and cheapness of newspapers, coarse wrapping papers, etc., is due to the fact that man has learned to substitute wood for rags in the manufacture of paper. Investigation brought out the fact that wood contained the substance which made rags valuable for paper making. Since the supply of rags was far less than the demand, the problem of the extraction from wood of the paper-forming substance was a vital one. From repeated trials, it was found that caustic soda when heated with wood chips destroyed everything in the wood except the desired substance, cellulose; this could be removed, bleached, dried, and pressed into paper. The substitution of wood for rags has made possible the daily issue of newspapers, for the making of which sufficient material would not otherwise have been available. When we reflect that a daily paper of wide circulation consumes ten acres of wood lot per day, we see that all the rags in the world would be inadequate to meet this demand alone, to say nothing of periodicals, books, tissue paper, etc.

Chemistry plays a part in every phase of life; in the arts, the industries, the household, and in the body itself, where digestion, excretion, etc., result from the action of the bodily fluids upon food. The chemical substances of most interest to us are those which affect us personally rather than industrially; for example, soap, which cleanses our bodies, our clothing, our household possessions; washing soda, which lightens laundry work; lye, which clears out the drain pipe clogged with grease; benzine, which removes stains from clothing; turpentine, which rids us of paint spots left by careless workmen; and hydrogen peroxide, which disinfects wounds and sores.

In order to understand the action of several of these substances we must study the properties of two groups of chemicals—known respectively as acids and bases; the first of these may be represented by vinegar, sulphuric acid, and oxalic acid; and the second, by ammonia, lye, and limewater.

202. Acids. All of us know that vinegar and lemon juice have a sour taste, and it is easy to show that most acids are characterized by a sour taste. If a clean glass rod is dipped into very dilute acid, such as acetic, sulphuric, or nitric acid, and then lightly touched to the tongue, it will taste sour. But the best test of an acid is by sight rather than by taste, because it has been found that an acid is able to discolor a plant substance called litmus. If paper is soaked in a litmus solution until it acquires the characteristic blue hue of the plant substance, and is then dried thoroughly, it can be used to detect acids, because if it comes in contact with even the minutest trace of acid, it loses its blue color and assumes a red tint. Hence, in order to detect the presence of acid in a substance, one has merely to put some of the substance on blue litmus paper, and note whether or not the latter changes color. This test shows that many of our common foods contain some acid; for example, fruit, buttermilk, sour bread, and vinegar.

The damage which can be done by strong acids is well known; if a jar of sulphuric acid is overturned, and some of it falls on the skin, it eats its way into the flesh and leaves an ugly sore; if it falls on carpet or coat, it eats its way into the material and leaves an unsightly hole. The evil results of an accident with acid can be lessened if we know just what to do and do it quickly, but for this we must have a knowledge of bases, the second group of chemicals.

203. Bases. Substances belonging to this group usually have a bitter taste and a slimy, soapy feeling. For our present purposes, the most important characteristic of a base is that it will neutralize an acid and in some measure hinder the damage effected by the former. If, as soon as an acid has been spilled on cloth, a base, such as ammonia, is applied to the affected region, but little harm will be done. In your laboratory experiments you may be unfortunate enough to spill acid on your body or clothing; if so, quickly apply ammonia. If you delay, the acid does its work, and there is no remedy. If soda (a base) touches black material, it discolors it and leaves an ugly brown spot; but the application of a little acid, such as vinegar or lemon juice, will often restore the original color and counteract the bad effects of the base. Limewater prescribed by physicians in cases of illness is a well-known base. This liquid neutralizes the too abundant acids present in a weak system and so quiets and tones the stomach.

The interaction of acids and bases may be observed in another way. If blue litmus paper is put into an acid solution, its color changes to red; if now the red litmus paper is dipped into a base solution, caustic soda, for example, its original color is partially restored. What the acid does, the base undoes, either wholly or in part. Bases always turn red litmus paper blue.

Bases, like acids, are good or bad according to their use; if they come in contact with cloth, they eat or discolor it, unless neutralized by an acid. But this property of bases, harmful in one way, is put to advantage in the home, where grease is removed from drainpipe and sink by the application of lye, a strong base. If the lye is too concentrated, it will not only eat the grease, but will corrode the metal piping; it is easy, however, to dilute base solutions to such a degree that they will not affect piping, but will remove grease. Dilute ammonia is used in almost every home and is an indispensable domestic servant; diluted sufficiently, it is invaluable in the washing of delicate fabrics and in the removing of stains, and in a more concentrated form it is helpful as a smelling salt in cases of fainting.

Some concentrated bases are so powerful in their action on grease, cloth, and metal that they have received the designation caustic, and are ordinarily known as caustic soda, caustic potash (lye), and caustic lime. These more active bases are generally called alkalies in distinction from the less active ones.

204. Neutral Substances. To any acid solution add gradually a small quantity of a base, and test the mixture from time to time with blue litmus paper; at first the paper will turn red quickly, but as more and more of the base is added to the solution, it has less and less effect on the blue litmus paper, and finally a point is reached when a fresh strip of blue paper will not be affected. Such a result indicates infallibly the absence of any acid qualities in the solution. If now red litmus paper is tested in the same solution, its color also will remain unchanged; such a result indicates infallibly the absence of any basic quality. The solution has the characteristic property of neither acid nor base and is said to be neutral.

If to the neutral solution an extra portion of base is added, so that there is an excess of base over acid, the neutralization is overbalanced and the red paper turns blue. If to the neutral solution an extra portion of acid is added, so that there is an excess of acid over base, the neutralization is overbalanced in the opposite direction, and the solution acquires acid characteristics.

Most acids and bases will eat and corrode and discolor, while neutral substances will not; it is for this reason that soap, a slightly alkaline substance, is the safest cleansing agent for laundry, bath, and general work. Good soaps, being carefully made, are so nearly neutral that they will not fade the color out of clothing; the cheap soaps are less carefully prepared and are apt to have a strong excess of the base ingredient; such soaps are not safe for delicate work.

205. Soap. If we gather together scrapings of lard, butter, bits of tallow from burned-out candles, scraps of waste fat, or any other sort of grease, and pour a strong solution of lye over the mass, a soft soapy substance is formed. In colonial times, every family made its own supply of soap, utilizing, for that purpose, household scraps often regarded by the housekeeper of to-day as worthless. Grease and fat were boiled with water and hardwood ashes, which are rich in lye, and from the mixture came the soft soap used by our ancestors. In practice, the wood ashes were boiled in water, which was then strained off, and the resulting filtrate, or lye, was mixed with the fats for soap making.

Most fats contain a substance of an acid nature, and are decomposed by the action of bases such as caustic soda and caustic potash. The acid component of the grease partially neutralizes the base, and a new substance is formed, namely, soap.

With the advance of civilization the labor of soap making passed from the home to the factory, very much as bread making has done in our own day. Different varieties of soaps appeared, of which the hard soap was the most popular, owing to the ease with which it could be transported. Within the last few years liquid soaps have come into favor, especially in schools, railroad stations, and other public places, where a cake of soap would be handled by many persons. By means of a simple device (Fig. 157), the soap escapes from a receptacle when needed. The mass of the soap does not come in contact with the skin, and hence the spread of contagious skin diseases is lessened.



Commercial soaps are made from a great variety of substances, such as tallow, lard, castor oil, coconut oil, olive oil, etc.; or in cheaper soaps, from rosin, cottonseed oil, and waste grease. The fats which go to waste in our garbage could be made a source of income, not only to the housewife, but to the city. In Columbus, Ohio, garbage is used as a source of revenue; the grease from the garbage being sold for soap making, and the tankage (Section 188) for fertilizer.

206. Why Soap Cleans. The natural oil of the skin catches and retains dust and dirt, and makes a greasy film over the body. This cannot be removed by water alone, but if soap is used and a generous lather is applied to the skin, the dirt is "cut" and passes from the body into the water. Soap affects a grease film and water very much as the white of an egg affects oil and water. These two liquids alone do not mix, the oil remaining separate on the surface of the water; but if a small quantity of white of egg is added, an emulsion is formed, the oil separating into minute droplets which spread through the water. In the same way, soap acts on a grease film, separating it into minute droplets which leave the skin and spread through the water, carrying with them the dust and dirt particles. The warmer the water, the better will be the emulsion, and hence the more effective the removal of dirt and grease. This explanation holds true for the removal of grease from any surface, whether of the body, clothing, furniture, or dishes.

207. Washing Powders. Sometimes soap refuses to form a lather and instead cakes and floats as a scum on the top of the water; this is not the fault of the soap but of the water. As water seeps through the soil or flows over the land, it absorbs and retains various soil constituents which modify its character and, in some cases, render it almost useless for household purposes. Most of us are familiar with the rain barrel of the country house, and know that the housewife prefers rain water for laundry and general work. Rain water, coming as it does from the clouds, is free from the chemicals gathered by ground water, and is hence practically pure. While foreign substances do not necessarily injure water for drinking purposes (Section 69), they are often of such a nature as to prevent soap from forming an emulsion, and hence from doing its work. Under such circumstances the water is said to be hard, and soap used with it is wasted. Even if water is only moderately hard, much soap is lost. The substances which make water hard are calcium and magnesium salts. When soap is put into water containing one or both of these, it combines with the salts to form sticky insoluble scum. It is therefore not free to form an emulsion and to remove grease. As a cleansing agent it is valueless. The average city supply contains so little hardness that it is satisfactory for toilet purposes; but in the laundry, where there is need for the full effect of the soap, and where the slightest loss would aggregate a great deal in the course of time, something must be done to counteract the hardness. The addition of soda, or sodium carbonate to the water will usually produce the desired effect. Washing soda combines with calcium and magnesium and prevents them from uniting with soap. The soap is thus free to form an emulsion, just as in ordinary water. Washing powders are sometimes used instead of washing soda. Most washing powders contain, in addition to a softening agent, some alkali, and hence a double good is obtained from their use; they not only soften the water and allow the soap to form an emulsion, but they also, through their alkali content, cut the grease and themselves act as cleansers. In some cities where the water is very hard, as in Columbus, Ohio, it is softened and filtered at public expense, before it leaves the reservoirs. But even under these circumstances, a moderate use of washing powder is general in laundry work.

If washing powder is put on clothes dry, or is thrown into a crowded tub, it will eat the clothes before it has a chance to dissolve in the water. The only safe method is to dissolve the powder before the clothes are put into the tub. The trouble with our public laundries is that many of them are careless about this very fact, and do not take time to dissolve the powder before mixing it with the clothes.

The strongest washing powder is soda, and this cheap form is as good as any of the more expensive preparations sold under fancy names. Borax is a milder powder and is desirable for finer work.

One of the most disagreeable consequences of the use of hard water for bathing is the unavoidable scum which forms on the sides of bathtub and washbowl. The removal of the caked grease is difficult, and if soap alone is used, the cleaning of the tub requires both patience and hard scrubbing. The labor can be greatly lessened by moistening the scrubbing cloth with turpentine and applying it to the greasy film, which immediately dissolves and thus can be easily removed. The presence of the scum can be largely avoided by adding a small amount of liquid ammonia to the bath water. But many persons object to this; hence it is well to have some other easy method of removing the objectionable matter.

208. To remove Stains from Cloth. While soap is, generally speaking, the best cleansing agent, there are occasions when other substances can be used to better advantage. For example, grease spots on carpet and non-washable dress goods are best removed by the application of gasoline or benzine. These substances dissolve the grease, but do not remove it from the clothing; for that purpose a woolen cloth should be laid under the stain in readiness to absorb the benzine and the grease dissolved in it. If the grease is not absorbed while in solution, it remains in the clothing and after the evaporation of the benzine reappears in full force.

Cleaners frequently clean suits by laying a blotter over a grease spot and applying a hot iron; the grease, when melted by the heat, takes the easiest way of spreading itself and passes from cloth to blotter.

209. Salts. A neutral liquid formed as in Section 204, by the action of hydrochloric acid and the alkali solution of caustic soda, has a brackish, salty taste, and is, in fact, a solution of salt. This can be demonstrated by evaporating the neutral liquid to dryness and examining the residue of solid matter, which proves to be common salt.

When an acid is mixed with a base, the result is a substance more or less similar in its properties to common salt; for this reason all compounds formed by the neutralization of an acid with a base are called salts. If, instead of hydrochloric acid (HCl), we use an acid solution of potassium tartrate, and if instead of caustic soda we use bicarbonate of soda (baking soda), the result is a brackish liquid as before, but the salt in the liquid is not common salt, but Rochelle salt. Different combinations of acids and bases produce different salts. Of all the vast group of salts, the most abundant as well as the most important is common salt, known technically as sodium chloride because of its two constituents, sodium and chlorine.

We are not dependent upon neutralization for the enormous quantities of salt used in the home and in commerce. It is from the active, restless seas of the present, and from the dead seas of the prehistoric past that our vast stores of salt come. The waters of the Mediterranean and of our own Great Salt Lake are led into shallow basins, where, after evaporation by the heat of the sun, they leave a residue of salt. By far the largest quantity of salt, however, comes from the seas which no longer exist, but which in far remote ages dried up and left behind them their burden of salt. Deposits of salt formed in this way are found scattered throughout the world, and in our own country are found in greatest abundance in New York. The largest salt deposit known has a depth of one mile and exists in Germany.

Salt is indispensable on our table and in our kitchen, but the amount of salt used in this way is far too small to account for a yearly consumption of 4,000,000 tons in the United States alone. The manufacture of soap, glass, bleaching powders, baking powders, washing soda, and other chemicals depends on salt, and it is for these that the salt beds are mined.

210. Baking Soda. Salt is by all odds the most important sodium compound. Next to it come the so-called carbonates: first, sodium carbonate, which is already familiar to us as washing soda; and second, sodium bicarbonate, which is an ingredient of baking powders. These are both obtained from sodium chloride by relatively simple means; that is, by treating salt with the base, ammonia, and with carbon dioxide.

Washing soda has already been discussed. Since baking powders in some form are used in almost all homes for the raising of cake and pastry dough, it is essential that their helpful and harmful qualities be clearly understood.

The raising of dough by means of baking soda—bicarbonate of soda—is a very simple process. When soda is heated, it gives off carbon dioxide gas; you can easily prove this for yourself by burning a little soda in a test tube, and testing the escaping gas in a test tube of limewater. When flour and water alone are kneaded and baked in loaves, the result is a mass so compact and hard that human teeth are almost powerless to crush and chew it. The problem is to separate the mass of dough or, in other words, to cause it to rise and lighten. This can be done by mixing a little soda in the flour, because the heat of the oven causes the soda to give off bubbles of gas, and these in expanding make the heavy mass slightly porous. Bread is never lightened with soda because the amount of gas thus given off is too small to convert heavy compact bread dough into a spongy mass; but biscuit and cake, being by nature less compact and heavy, are sufficiently lightened by the gas given off from soda.

But there is one great objection to the use of soda alone as a leavening agent. After baking soda has lost its carbon dioxide gas, it is no longer baking soda, but is transformed into its relative, washing soda, which has a disagreeable taste and is by no means desirable for the stomach.

Man's knowledge of chemicals and their effect on each other has enabled him to overcome this difficulty and, at the same time, to retain the leavening effect of the baking soda.

211. Baking Powders. If some cooking soda is put into lemon juice or vinegar, or any acid, bubbles of gas immediately form and escape from the liquid. After the effervescence has ceased, a taste of the liquid will show you that the lemon juice has lost its acid nature, and has acquired in exchange a salty taste. Baking soda, when treated with an acid, is transformed into carbon dioxide and a salt. The various baking powders on the market to-day consist of baking soda and some acid substance, which acts upon the soda, forces it to give up its gas, and at the same time unites with the residue to form a harmless salt.

Cream of tartar contains sufficient acid to act on baking soda, and is a convenient and safe ingredient for baking powder. When soda and cream of tartar are mixed dry, they do not react on each other, neither do they combine rapidly in cold moist dough, but as soon as the heat of the oven penetrates the doughy mass, the cream of tartar combines with the soda and sets free the gas needed to raise the dough. The gas expands with the heat of the oven, raising the dough still more. Meanwhile, the dough itself is influenced by the heat and is stiffened to such an extent that it retains its inflated shape and spongy nature.

Many housewives look askance at ready-made baking powders and prefer to bake with soda and sour milk, soda and buttermilk, or soda and cream of tartar. Sour milk and buttermilk are quite as good as cream of tartar, because the lactic acid which they contain combines with the soda and liberates carbon dioxide, and forms a harmless residue in the dough.

The desire of manufacturers to produce cheap baking powders led to the use of cheap acids and alkalies, regardless of the character of the resulting salt. Alum and soda were popular for some time; but careful examination proved that the particular salt produced by this combination was not readily absorbed by the stomach, and that its retention there was injurious to health. For this reason, many states have prohibited the use of alum in baking powders.

It is not only important to choose the ingredients carefully; it is also necessary to calculate the respective quantities of each, otherwise there will be an excess of acid or alkali for the stomach to take care of. A standard powder contains twice as much cream of tartar as of bicarbonate of soda, and the thrifty housewife who wishes to economize, can make for herself, at small cost, as good a baking powder as any on the market, by mixing tartar and soda in the above proportions and adding a little corn starch to keep the mixture dry.

The self-raising flour, so widely advertised by grocers, is flour in which these ingredients or their equivalent have been mixed by the manufacturer.

212. Soda Mints. Bicarbonate of soda is practically the sole ingredient of the soda mints popularly sold for indigestion. These correct a tendency to sour stomach because they counteract the surplus acid in the stomach, and form with it a safe neutral substance.

Seidlitz powder is a simple remedy consisting of two powders, one containing bicarbonate of soda, and the other, some acid such as cream of tartar. When these substances are dissolved in water and mixed, effervescence occurs, carbon dioxide escapes, and a solution of Rochelle salt remains.

212a. Source of Soda. An enormous quantity of sodium carbonate, or soda, as it is usually called, is needed in the manufacture of glass, soap, bleaching powders, and other commercial products. Formerly, the supply of soda was very limited because man was dependent upon natural deposits and upon ashes of sea plants for it. Common salt, sodium chloride, is abundant, and in 1775 a prize was offered to any one who would find a way to obtain soda from salt. As a result of this, soda was soon manufactured from common salt. In the most recent methods of manufacture, salt, water, ammonia, and carbon dioxide are made to react. Baking soda is formed from the reaction. The baking soda is then heated and decomposed into washing soda or the soda of commerce.



CHAPTER XXI

FERMENTATION

213. While baking powder is universally used for biscuits and cake, it is seldom, if ever, used for bread, because it does not furnish sufficient gas to lighten the tough heavy mass of bread dough. Then, too, most people prefer the taste of yeast-raised bread. There is a reason for this widespread preference, but to understand it, we must go somewhat far afield, and must study not only the bread of to-day, but the bread of antiquity, and the wines as well.

If grapes are crushed, they yield a liquid which tastes like the grapes; but if the liquid is allowed to stand in a warm place, it loses its original character, and begins to ferment, becoming, in the course of a few weeks, a strongly intoxicating drink. This is true not only of grape juice but also of the juice of all other sweet fruits; apple juice ferments to cider, currant juice to currant wine, etc. This phenomenon of fermentation is known to practically all races of men, and there is scarcely a savage tribe without some kind of fermented drink; in the tropics the fermented juice of the palm tree serves for wine; in the desert regions, the fermented juice of the century plant; and in still other regions, the root of the ginger plant is pressed into service.

The fermentation which occurs in bread making is similar to that which is responsible for the transformation of plant juices into intoxicating drinks. The former process is not so old, however, since the use of alcoholic beverages dates back to the very dawn of history, and the authentic record of raised or leavened bread is but little more than 3000 years old.

214. The Bread of Antiquity. The original method of bread making and the method employed by savage tribes of to-day is to mix crushed grain and water until a paste is formed, and then to bake this over a camp fire. The result is a hard compact substance known as unleavened bread. A considerable improvement over this tasteless mass is self-raised bread. If dough is left standing in a warm place a number of hours, it swells up with gas and becomes porous, and when baked, is less compact and hard than the savage bread. Exposure to air and warmth brings about changes in dough as well as in fruit juices, and alters the character of the dough and the bread made from it. Bread made in this way would not seem palatable to civilized man of the present day, accustomed, as he is, to delicious bread made light and porous by yeast; but to the ancients, the least softening and lightening was welcome, and self-fermented bread, therefore, supplanted the original unleavened bread.

Soon it was discovered that a pinch of this fermented dough acted as a starter on a fresh batch of dough. Hence, a little of the fermented dough was carefully saved from a batch, and when the next bread was made, the fermented dough, or leaven, was worked into the fresh dough and served to raise the mass more quickly and effectively than mere exposure to air and warmth could do in the same length of time. This use of leaven for raising bread has been practiced for ages.

Grape juice mixed with millet ferments quickly and strongly, and the Romans learned to use this mixture for bread raising, kneading a very small amount of it through the dough.

215. The Cause of Fermentation. Although alcoholic fermentation, and the fermentation which goes on in raising dough, were known and utilized for many years, the cause of the phenomenon was a sealed book until the nineteenth century. About that time it was discovered, through the use of the microscope, that fermenting liquids contain an army of minute plant organisms which not only live there, but which actually grow and multiply within the liquid. For growth and multiplication, food is necessary, and this the tiny plants get in abundance from the fruit juices; they feed upon the sugary matter and as they feed, they ferment it, changing it into carbon dioxide and alcohol. The carbon dioxide, in the form of small bubbles, passes off from the fermenting mass, while the alcohol remains in the liquid, giving the stimulating effect desired by imbibers of alcoholic drinks. The unknown strange organisms were called yeast, and they were the starting point of the yeast cakes and yeast brews manufactured to-day on a large scale, not only for bread making but for the commercial production of beer, ale, porter, and other intoxicating drinks.

The grains, rye, corn, rice, wheat, from which meal is made, contain only a small quantity of sugar, but, on the other hand, they contain a large quantity of starch which is easily convertible into sugar. Upon this the tiny yeast plants in the dough feed, and, as in the case of the wines, ferment the sugar, producing carbon dioxide and alcohol. The dough is thick and sticky and the gas bubbles expand it into a spongy mass. The tiny yeast plants multiply and continue to make alcohol and gas, and in consequence, the dough becomes lighter and lighter. When it has risen sufficiently, it is kneaded and placed in an oven; the heat of the oven soon kills the yeast plants and drives the alcohol out of the bread; at the same time it expands the imprisoned gas bubbles and causes them to lighten and swell the bread still more. Meanwhile, the dough has become stiff enough to support itself. The result of the fermentation is a light, spongy loaf.

216. Where does Yeast come From? The microscopic plants which we call yeast are widely distributed in the air, and float around there until chance brings them in contact with a substance favorable to their growth, such as fruit juices and moist warm batter. Under the favorable conditions of abundant moisture, heat, and food, they grow and multiply rapidly, and cause the phenomenon of fermentation. Wild yeast settles on the skin of grapes and apples, but since it does not have access to the fruit juices within, it remains inactive very much as a seed does before it is planted. But when the fruit is crushed, the yeast plants get into the juice, and feeding on it, grow and multiply. The stray yeast plants which get into the sirup are relatively few, and hence fermentation is slow; it requires several weeks for currant wine to ferment, and several months for the juice of grapes to be converted into wine.

Stray yeast finds a favorable soil for growth in the warmth and moisture of a batter; but although the number of these stray plants is very large, it is insufficient to cause rapid fermentation, and if we depended upon wild yeast for bread raising, the result would not be to our liking.

When our remote ancestors saved a pinch of dough as leaven for the next baking, they were actually cultivating yeast, although they did not know it. The reserved portion served as a favorable breeding place to the yeast plants within it; they grew and reproduced amazingly, and became so numerous, that the small mass of old dough in which they were gathered served to leaven the entire batch at the next baking.

As soon as man learned that yeast plants caused fermentation in liquors and bread, he realized that it would be to his advantage to cultivate yeast and to add it to bread and to plant juices rather than to depend upon accidental and slow fermentation from wild yeast. Shortly after the discovery of yeast in the nineteenth century, man commenced his attempt to cultivate the tiny organisms. Their microscopic size added greatly to his trouble, and it was only after years of careful and tedious investigation that he was able to perfect the commercial yeast cakes and yeast brews universally used by bakers and brewers. The well-known compressed yeast cake is simply a mass of live and vigorous yeast plants, embedded in a soft, soggy material, and ready to grow and multiply as soon as they are placed under proper conditions of heat, moisture, and food. Seeds which remain on our shelves do not germinate, but those which are planted in the soil do; so it is with the yeast plants. While in the cake they are as lifeless as the seed; when placed in dough, or fruit juice, or grain water, they grow and multiply and cause fermentation.



CHAPTER XXII

BLEACHING

217. The beauty and the commercial value of uncolored fabrics depend upon the purity and perfection of their whiteness; a man's white collar and a woman's white waist must be pure white, without the slightest tinge of color. But all natural fabrics, whether they come from plants, like cotton and linen, or from animals, like wool and silk, contain more or less coloring matter, which impairs the whiteness. This coloring not only detracts from the appearance of fabrics which are to be worn uncolored, but it seriously interferes with the action of dyes, and at times plays the dyer strange tricks.

Natural fibers, moreover, are difficult to spin and weave unless some softening material such as wax or resin is rubbed lightly over them. The matter added to facilitate spinning and weaving generally detracts from the appearance of the uncolored fabric, and also interferes with successful dyeing. Thus it is easy to see that the natural coloring matter and the added foreign matter must be entirely removed from fabrics destined for commercial use. Exceptions to this general fact are sometimes made, because unbleached material is cheaper and more durable than the bleached product, and for some purposes is entirely satisfactory; unbleached cheesecloth and sheeting are frequently purchased in place of the more expensive bleached material. Formerly, the only bleaching agent known was the sun's rays, and linen and cotton were put out to sun for a week; that is, the unbleached fabrics were spread on the grass and exposed to the bleaching action of sun and dew.



218. An Artificial Bleaching Agent. While the sun's rays are effective as a bleaching agent, the process is slow; moreover, it would be impossible to expose to the sun's rays the vast quantity of fabrics used in the civilized world of to-day, and the huge and numerous bolts of material which daily come from our looms and factories must therefore be whitened by artificial means. The substance almost universally used as a rapid artificial bleaching agent is chlorine, best known to us as a constituent of common salt. Chlorine is never free in nature, but is found in combination with other substances, as, for example, in combination with sodium in salt, or with hydrogen in hydrochloric acid.

The best laboratory method of securing free chlorine is to heat in a water bath a mixture of hydrochloric acid and manganese dioxide, a compound containing one part of manganese and two parts of oxygen. The heat causes the manganese dioxide to give up its oxygen, which immediately combines with the hydrogen of the hydrochloric acid and forms water. The manganese itself combines with part of the chlorine originally in the acid, but not with all. There is thus some free chlorine left over from the acid, and this passes off as a gas and can be collected, as in Figure 158. Free chlorine is heavier than air, and hence when it leaves the exit tube it settles at the bottom of the jar, displacing the air, and finally filling the bottle.

Chlorine is a very active substance and combines readily with most substances, but especially with hydrogen; if chlorine comes in contact with steam, it abstracts the hydrogen and unites with it to form hydrochloric acid, but it leaves the oxygen free and uncombined. This tendency of chlorine to combine with hydrogen makes it valuable as a bleaching agent. In order to test the efficiency of chlorine as a bleaching agent, drop a wet piece of colored gingham or calico into the bottle of chlorine, and notice the rapid disappearance of color from the sample. If unbleached muslin is used, the moist strip loses its natural yellowish hue and becomes a clear, pure white. The explanation of the bleaching power of chlorine is that the chlorine combines with the hydrogen of the water and sets oxygen free; the uncombined free oxygen oxidizes the coloring matter in the cloth and destroys it.

Chlorine has no effect on dry material, as may be seen if we put dry gingham into the jar; in this case there is no water to furnish hydrogen for combination with the chlorine, and no oxygen to be set free.

219. Bleaching Powder. Chlorine gas has a very injurious effect on the human body, and hence cannot be used directly as a bleaching agent. It attacks the mucous membrane of the nose and lungs, and produces the effect of a severe cold or catarrh, and when inhaled, causes death. But certain compounds of chlorine are harmless, and can be used instead of chlorine for destroying either natural or artificial dyes. One of these compounds, namely, chloride of lime, is the almost universal bleaching agent of commerce. It comes in the form of powder, which can be dissolved in water to form the bleaching solution in which the colored fabrics are immersed. But fabrics immersed in a bleaching powder solution do not lose their color as would naturally be expected. The reason for this is that the chlorine gas is not free to do its work, but is restricted by its combination with the other substances. By experiment it has been found that the addition to the bleaching solution of an acid, such as vinegar or lemon juice or sulphuric acid, causes the liberation of the chlorine. The chlorine thus set free reacts with the water and liberates oxygen; this in turn destroys the coloring matter in the fibers, and transforms the material into a bleached product.

The acid used to liberate the chlorine from the bleaching powder, and the chlorine also, rot materials with which they remain in contact for any length of time. For this reason, fabrics should be removed from the bleaching solution as soon as possible, and should then be rinsed in some solution, such as ammonia, which is capable of neutralizing the harmful substances; finally the fabric should be thoroughly rinsed in water in order that all foreign matter may be removed. The reason home bleaching is so seldom satisfactory is that most amateurs fail to realize the necessity of immediate neutralization and rinsing, and allow the fabric to remain too long in the bleaching solution, and allow it to dry with traces of the bleaching substances present in the fibers. Material treated in this way is thoroughly bleached, but is at the same time rotten and worthless. Chloride of lime is frequently used in laundry work; the clothes are whiter than when cleaned with soap and simple washing powders, but they soon wear out unless the precaution has been taken to add an "antichlor" or neutralizer to the bleaching solution.

220. Commercial Bleaching. In commercial bleaching the material to be bleached is first moistened with a very weak solution of sulphuric acid or hydrochloric acid, and is then immersed in the bleaching powder solution. As the moist material is drawn through the bleaching solution, the acid on the fabric acts upon the solution and releases chlorine. The chlorine liberates oxygen from the water. The oxygen in turn attacks the coloring matter and destroys it.



The bleached material is then immersed in a neutralizing bath and is finally rinsed thoroughly in water. Strips of cotton or linen many miles long are drawn by machinery into and out of the various solutions (Fig. 159), are then passed over pressing rollers, and emerge snow white, ready to be dyed or to be used as white fabric.

221. Wool and Silk Bleaching. Animal fibers like silk, wool, and feathers, and some vegetable fibers like straw, cannot be bleached by means of chlorine, because it attacks not only the coloring matter but the fiber itself, and leaves it shrunken and inferior. Cotton and linen fibers, apart from the small amount of coloring matter present in them, contain nothing but carbon, oxygen, and hydrogen, while animal fibers contain in addition to these elements some compounds of nitrogen. The presence of these nitrogen compounds influences the action of the chlorine and produces unsatisfactory results. For animal fibers it is therefore necessary to discard chlorine as a bleaching agent, and to substitute a substance which will have a less disastrous action upon the fibers. Such a substance is to be had in sulphurous acid. When sulphur burns, as in a match, it gives off disagreeable fumes, and if these are made to bubble into a vessel containing water, they dissolve and form with the water a substance known as sulphurous acid. That this solution has bleaching properties is shown by the fact that a colored cloth dipped into it loses its color, and unbleached fabrics immersed in it are whitened. The harmless nature of sulphurous acid makes it very desirable as a bleaching agent, especially in the home.

Silk, lace, and wool when bleached with chlorine become hard and brittle, but when whitened with sulphurous acid, they retain their natural characteristics.

This mild form of a bleaching substance has been put to uses which are now prohibited by the pure food laws. In some canneries common corn is whitened with sulphurous acid, and is then sold under false representations. Cherries are sometimes bleached and then colored with the bright shades which under natural conditions indicate freshness.

Bleaching with chlorine is permanent, the dyestuff being destroyed by the chlorine; but bleaching with sulphurous acid is temporary, because the milder bleach does not actually destroy the dyestuff, but merely modifies it, and in time the natural yellow color of straw, cotton, and linen reappears. The yellowing of straw hats during the summer is familiar to everyone; the straw is merely resuming its natural color which had been modified by the sulphurous acid solution applied to the straw when woven.

222. Why the Color Returns. Some of the compounds formed by the sulphurous acid bleaching process are gradually decomposed by sunlight, and in consequence the original color is in time partially restored. The portion of a hat protected by the band retains its fresh appearance because the light has not had access to it. Silks and other fine fabrics bleached in this way fade with age, and assume an unnatural color. One reason for this is that the dye used to color the fabric requires a clear white background, and loses its characteristic hues when its foundation is yellow instead of white. Then, too, dyestuffs are themselves more or less affected by light, and fade slowly under a strong illumination.

Materials which are not exposed directly to an intense and prolonged illumination retain their whiteness for a long time, and hence dress materials and hats which have been bleached with sulphurous acid should be protected from the sun's glare when not in use.

223. The Removal of Stains. Bleaching powder is very useful in the removal of stains from white fabrics. Ink spots rubbed with lemon juice and dipped in bleaching solution fade away and leave on the cloth no trace of discoloration. Sometimes these stains can be removed by soaking in milk, and where this is possible, it is the better method.

Bleaching solution, however, while valuable in the removal of some stains, is unable to remove paint stains, because paints owe their color to mineral matter, and on this chlorine is powerless to act. Paint stains are best removed by the application of gasoline followed by soap and water.



CHAPTER XXIII

DYEING

224. Dyes. One of the most important and lucrative industrial processes of the world to-day is that of staining and dyeing. Whether we consider the innumerable shades of leather used in shoes and harnesses and upholstery; the multitude of colors in the paper which covers our walls and reflects light ranging from the somber to the gay, and from the delicate to the gorgeous; the artificial scenery which adorns the stage and by its imitation of trees and flowers and sky translates us to the Forest of Arden; or whether we consider the uncounted varieties of color in dress materials, in carpets, and in hangings, we are dealing with substances which owe their beauty to dyes and dyestuffs.

The coloring of textile fabrics, such as cotton, wool, and silk, far outranks in amount and importance that of leather, paper, etc., and hence the former only will be considered here; but the theories and facts relative to textile dyeing are applicable in a general way to all other forms as well.

225. Plants as a Source of Dyes. Among the most beautiful examples of man's handiwork are the baskets and blankets of the North American Indians, woven with a skill which cannot be equaled by manufacturers, and dyed in mellow colors with a few simple dyes extracted from local plants. The magnificent rugs and tapestries of Persia and Turkey, and the silks of India and Japan, give evidence that a knowledge of dyes is widespread and ancient. Until recently, the vegetable world was the source of practically all coloring matter, the pulverized root of the madder plant yielding the reds, the leaves and stems of the indigo plant the blues, the heartwood of the tropical logwood tree the blacks and grays, and the fruit of certain palm and locust trees yielding the soft browns. So great was the commercial demand for dyestuffs that large areas of land were given over to the exclusive cultivation of the more important dye plants. Vegetable dyes are now, however, rarely used because about the year 1856 it was discovered that dyes could be obtained from coal tar, the thick sticky liquid formed as a by-product in the manufacture of coal gas. These artificial coal-tar, or aniline, dyes have practically undisputed sway to-day, and the vast areas of land formerly used for the cultivation of vegetable dyes are now free for other purposes.

226. Wool and Cotton Dyeing. If a piece of wool is soaked in a solution of a coal-tar dye, such as magenta, the fiber of the cloth draws some of the dye out of the solution and absorbs it, becoming in consequence beautifully colored. The coloring matter becomes "part and parcel," as it were, of the wool fiber, because repeated washing of the fabric fails to remove the newly acquired color; the magenta coloring matter unites chemically with the fiber of the wool, and forms with it a compound insoluble in water, and hence fast to washing.

But if cotton is used instead of wool, the acquired color is very faint, and washes off readily. This is because cotton fibers possess no chemical substance capable of uniting with the coloring matter to form a compound insoluble in water.

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